Laser cutting Felt 3mm: speed, time and cost
Felt 3mm cuts at about 25 mm/s on a 100 W CO2 laser in one pass. Below: what that means in time and money on common machines, plus settings tips. Price your own file in the calculator — it runs in your browser, nothing is uploaded.
Open the calculator preset for Felt 3mm →Felt 3mm at a glance
| Material group | Fabric / Felt |
|---|---|
| Thickness | 3 mm |
| Reference cut speed (100 W CO2) | 25 mm/s × 1 pass |
| Air assist | low air assist |
| Diode lasers | yes, slower (5–10×), more passes as thickness grows |
Time and cost by machine (100 × 60 mm part, €60/h)
| Machine | Speed | Time | Machine cost |
|---|---|---|---|
| xTool D1 Pro 10W | 5 mm/s | 1 m 4 s | €1.07 |
| xTool D1 Pro 20W / S1 20W | 7.5 mm/s | 43 s | €0.71 |
| OMTech K40 (40W CO2) | 12.5 mm/s | 26 s | €0.43 |
| OMTech / Gweike 60W | 18.8 mm/s | 17 s | €0.28 |
| OMTech / Thunder / Gweike 80W | 22.5 mm/s | 14 s | €0.24 |
| 100 W CO2 (workshop reference) | 25 mm/s | 13 s | €0.21 |
Speeds scale from the workshop reference by machine class. Material, setup and margin come on top — open the calculator to add them and nest parts on your sheet.
Settings tips for Felt 3mm
pin the material flat or it lifts in the airflow; synthetic felt fuses its own edge (no fraying). Test-cut a small square first: dial speed, not power, until it just cuts through — cleaner edge, less char.
Felt 3mm FAQ
How fast can you laser cut Felt 3mm?
On a 100 W CO2 laser about 25 mm/s in a single pass. Diode lasers are roughly 5× slower (and need more passes above 3 mm). A 100 × 60 mm part (320 mm of cutting) takes about 13 s at 25 mm/s.
How much does laser cutting Felt 3mm cost?
Laser cutting is priced by machine time: cut length ÷ speed = time, × hourly rate (€60/h typical for a small shop) + setup + material. At 25 mm/s a 100 × 60 mm part is about €0.21 of machine time before material and setup.
What settings do I use for Felt 3mm?
Start from your machine's fabric / felt preset, use low air assist, and do a test cut: if it doesn't cut through, slow down 10–15% before adding power. pin the material flat or it lifts in the airflow; synthetic felt fuses its own edge (no fraying).
Other Fabric / Felt: Fabric (thin) · Fabric (medium) · Felt 2mm